There are several key areas to which you need to pay close attention if want your tablet machine compartment last for a good number of years. This is performed through periodic cleaning, which takes place daily or after every single production batch. This prevents build-up of residue between core cleaning, which can impact the performance as well as quality of tablets. The cleaning fees vary between $100 and $300 per action, which depend on the size of the machine as well as residue type.
Another important maintenance task is lubrication of moving parts which should be done weekly. This ensures the smoothest operation, and reduces wear. Motor oils typically cost $50 per month. This small investment avoids huge mechanical breaks downs and saves your machine from 30% reduction in life.
It is essential for the efficient working of any tool inspection and replacement on time worn-out parts. For components like punches and dies, even with moderate usage it is recommended to exchange them for new ones every 3-6 months. These parts are priced per part, with punches costing about $200 and dies around $150. Having your replacements on time prevents an expensive downtime and ensures the quality of production.
The tablet machine needs to be calibrated in this regards so that the weight and thickness of resultant tablets can remain uniform. Calibration services needs to be done once in 30 days, which excludes the calibration cost of around $500 per event. Regular calibration ensures that products will be uniform and this is beneficial as well for the industry because there are standards to comply.
Machines equipped with integrated digital controls also require software updating and system checks. From this, we learn that these updates are quarterly and keep the machine on its latest features totally secured. Software updates, depending on the type of support package offered by your manufacturer, can cost anywhere from $200 to $600 a year.
Industry experts say that 20 percent-30% repair costs of preventive maintenance in turn extends the machine uptime by up to 15%. The imposition of a proactive approach is supported by the big pharmaceuticals producers, which use tablet machines quite extensively for running production at large scale.
While emergencies happen less often, there will always be a time your system needs an emergency maintenance. One can allot $5000 every year to unknown repairs so that any problem which arises all of a sudden cannot be neglected as it has its hidden hard dollar costs behind.DEFINE'],$5,000 per Item in Repairs ($5 /yard) or one could define 500 if you were talking about jobs etc. This budget ensures vastly reduced production shutdowns and stunts impacting the whole pipeline.
Weekly routine maintenance checks should be made including visual inspection and performance testing. These checks may flag problem areas early, reducing the chance of equipment failures. The routine checks cost very little, on average $50 for the week, but protection from potentially major repair work is invaluable.
Optimum care of a tablet machine would result in it performing up to expectations considerably longer. Even the smallest regular maintenance tasks done well-fuel level checks, oil changes-are important because they together make the machine perform better and last longer.